Modern warehousing introduces a new generation of IoT high-speed stacker

The intelligent warehousing logistics system divides the distribution center spatially into functional areas such as storage area, storage area, integrated storage and distribution area, sorting area and auxiliary area according to different operations. Each area is relatively independent but mutually exclusive. Relevance, the flow of logistics information runs through it, organically connecting the entire distribution center as a whole. The manufacturing, inspection, and installation of various equipment used in the system meet the requirements of national, industry standards and international standards. The appearance design of the equipment is scientific, reasonable, smooth and beautiful, which meets the requirements of ergonomic design, can achieve a basic balance between the workload and work intensity of each staff, and can reflect the improvement of labor efficiency and the reduction of labor intensity.  

1. The system innovation points are as follows:

1) Improve the efficiency of the storage system

Compared with traditional storage methods, the storage density is increased by more than 50%.

2) Reduce floor space

In the traditional mode, three-tier shelves are used in conjunction with forklifts to realize the storage of goods, and the sorting is carried out in the "people-to-goods" mode. AS/RS is used for storage, and the storage and sorting integrated system is used for storage and sorting, which reduces the footprint of the storage area and the sorting area, and reduces part of the civil construction costs.

3) Save the logistics links in the warehouse and reduce the work intensity of personnel

The storage and sorting integrated system has realized the transformation from the traditional "person-to-goods" sorting mode to "goods-to-person" sorting mode. Workers no longer need to walk around to pick goods. Intelligent handling technology can be used and only need to be at the work station. The handling of the goods conveyed by the conveyor line greatly reduces the movement of personnel walking in the joint workshop, and reduces the original two links to one link, reducing the logistics link.

4) Improve the level of automation

The current storage and sorting system generally adopts a combined operation method of human and forklift. The degree of automation is relatively low, the fault tolerance rate is low, and the labor intensity of the staff during the peak period is high, and there are potential safety hazards. The storage and distribution integrated storage system is an automated storage system, which can realize automated operations, reduce operating personnel, and improve equipment utilization.

5) Reduce labor costs

On the one hand, the traditional warehousing and sorting mode itself requires a large number of personnel to participate in logistics operations. After adopting the intelligent warehousing and logistics system, it reduces the number of people who are engaged in loading and unloading goods and some sorting personnel, saving annual operating costs.

2. Equipment innovations are as follows:

1) Higher running speed: horizontal running speed is 240m/min; lifting speed is 60m/min, which is 1.3 times higher than the market general technology.

2) Faster acceleration: acceleration 0.5m/s2

3) Multiple control modes are available: Siemens, AB, Mitsubishi

4) S-curve control: the equipment runs more smoothly and efficiently

5) In terms of safety: an independent safety circuit is adopted, and the safety level reaches PLd

6) The speed and position double closed-loop control method is adopted to ensure the accurate positioning of the equipment and improve the efficiency of picking and placing goods

7) Humanized manual operation mode, using mobile control box, can be repaired in multiple places

8) Set up multiple maintenance platforms to facilitate equipment maintenance

9) Safer trolley wire · Tubular IP2X trolley wire to prevent electric shock.